Custom Design & Fabrication
Work from your drawing, your sample, or a sketch. CAD drafting turns it into something manufacturable, then the part is cut, formed, and welded here.
Fabrication Services
Custom metal fabrication and structural welding.
CAD drafting, CNC plasma cutting, press brake forming, tube bending, and four-process welding on carbon steel, stainless steel, and aluminum, in our Winchester, VA shop or on your site.
Fabrication services
What we fabricate.
Six ways a fabrication job comes through the door, and how we handle each one.
CNC Plasma Cutting
CNC plasma with DXF, SVG, and vector file downloading, run through nesting software for material yield. Multiple hand torch and plasma equipment covers the cutting a CNC table cannot reach.
Structural Welding
Load-carrying weldments for frames, supports, and building steel, using TIG, MIG, Flux Core, and Stick on carbon steel, stainless, and aluminum.
Sawing, Cutting & Machining
A 165-ton Pacific press brake, a 150-ton CNC Durma Precision brake, a 10′ × ¼″ shear, round and square tube bending, multiple sawing and cutting equipment, and multiple manual machining equipment.
Reverse Engineering
No print, no problem. We measure the existing part, produce the CAD, and fabricate the replacement or the improvement.
Welding capabilities
Four Processes. Multiple Materials.
Not one process stretched to cover every job. All four run in-house, matched to the joint, the section, and the finish the part actually needs.
Processes
TIG / GTAWMIG / GMAWFlux Core / FCAWStick / SMAW
Materials
Carbon SteelStainless SteelAluminum
Structural welding and production weldments draw on the same four processes.
Steel framework
Frames, bases, access, and guarding.
Steel framework fabricated for the equipment and the environment it has to live in.
Steel Framework
Fabricated steel framework for industrial equipment and structures.
Equipment Frames
Frames built around the machine they have to carry.
Machine Bases & Skids
Bases and skids for mounting, moving, and leveling equipment.
Industrial Stairs & Access Ladders
Access steel for plant and facility environments.
Conveyor Frames & Supports
Frames and supports fabricated to carry conveyor runs.
Safety Railings & Guardrails
Railing and guardrail for industrial walkways and edges.
Stairs & Handrail
Fabricated stairs and handrail for industrial and commercial sites.
Steel Frame Fabrication
Frames cut, formed, and welded to your dimensions.
Processes & capabilities
Everything on the fabrication floor.
Design & files
- CAD drafting
- Nesting software
- Prototype and R&D
- Reverse engineering
CNC laser cutting & CNC plasma cutting
- CNC plasma cutting
- Plasma cutting
- Multiple hand torch and plasma equipment
- Multiple sawing and cutting equipment
- Round and square tube bending
- Brakes: 165-ton Pacific and 150-ton CNC Durma Precision
- Shear: 10′ × ¼″
Joining & finishing
- Welding: TIG (GTAW), MIG (GMAW), Flux Core (FCAW), Stick (SMAW)
- Paint and powder coating, including an in-house air spray paint booth
- Assembly: pem insertion, riveting, fastener and hardware assembly
- Anodizing and plating
Off our floor
Recent fabrication and welding work.
Welded steel built to a drawing or to a measurement, finished and painted in-house before it ships.
Storage racks
Welded and painted steel racking, built to the height and bay spacing the customer asked for.
Equipment racks
A welded rack built around the equipment it carries, with the mounting points set out in the frame.
Formed plate
Plate run through the brake and stacked, every piece carrying the same bend at the same place.
Process piping
Pipe, flanges, and valves fabricated and set in place as a finished run rather than a crate of parts.
Built to length
A welded truss frame on casters, built long enough to carry full-length assemblies across the floor.
Frames and stands
Frames welded up from square tube and painted, built to the height and spacing the job called for.
Good to know
Frequently asked questions.
DXF, SVG, and vector files download straight to the CNC plasma. If you do not have files, CAD drafting and reverse engineering are in-house.
Our shear is 10′ × ¼″. Bending runs on a 165-ton Pacific press brake and a 150-ton CNC Durma Precision brake.
All three: carbon steel, stainless steel, and aluminum, across TIG, MIG, Flux Core, and Stick.
Yes. On-site crew offers mobile welding upon request, depending on the application.
Yes. Stairs and handrail, industrial stairs and access ladders, and safety railings and guardrails are all standard steel framework work for us.